The first "5G smart factory" was born in the textile industry!

On April 24th, the Xinfengming Group's 5G network-based filament production workshop, the handling robots handled the orderly handling of the filament cakes. It is understood that through the use of 5G, the transmission rate is accelerated, and the handling efficiency of the robot can be increased by more than 3%.

924 machines constantly "spit" a roll of long-striped cake, and 16 transport robots that received instructions through the 5G network run back and forth, and quickly and orderly transport the cake to the designated position. On April 24th, the reporter saw in the filament production workshop of Tongxiang Xinfengming Group that this busy and unconventional production scene was transmitted synchronously to the company's production dispatch center with 8K ultra-high definition images.

On the morning of April 24, as the first enterprise of Jiaxing's “early adoptive” 5G industrial Internet application, Xinfengming Group signed a contract with China Mobile to continue to promote the 5G information transformation and upgrading of traditional factories and apply the 5G technical architecture design to the new factory. under construction.

It is understood that at present, Xinfengming Group has achieved full coverage of 5G networks and has applied in many fields such as mobile office, video communication and data acquisition. In addition, Xinfeng Ming has also built an industrial Internet platform that integrates real-time data, big data and decision-making and industrial APP.

"The person's eyes are 200 milliseconds, and you sent instructions to the machine in Hangzhou. It takes only 50 milliseconds, and it is received." Wang Huicheng, chief information officer of Xinfengming Group, introduced that the download speed of 5G is 100 times that of 4G. The delay is only one tenth of 4G. Based on 5G's ubiquitous and seamless networking capabilities, the operation and maintenance efficiency of the enterprise is greatly improved.

Taking internal network construction as an example, the company no longer needs to lay out a large number of network cables, and the scope of data collection is wider, faster, and larger. Under the 5G network, the number of enterprise data collection points has increased from 80,000 to 210,000. One.

The “AR Remote Maintenance” application will also become part of the new Fengming Group 5G Smart Factory. In the future, once the production failure occurs in the workshop, the AR helmet camera worn by the field maintenance personnel will automatically take the live shooting and transmit the screen back to the monitoring center through the 5G network, and the expert team of the monitoring center can operate the field maintenance personnel in real time. guide.

According to reports, Xinfengming Group, as one of the leading enterprises in the textile and chemical fiber industry, launched the "55211" informationization project in 2017. It plans to build a business management, production operation and customers in order with the Internet as the main line in about 5 years. The service and basic technology platforms and smart factory demonstrations will build two systems of informationization standards and information security, and build a set of information management and control mechanisms to fully build smart factories by the end of 2025.

It is understood that after one and a half years, Xinfengming Group has basically built an industrial Internet platform (Feng platform) based on PASS, which integrates real-time data, SAP, MES, WMS, big data and auxiliary decision-making and industrial APP.

In the workshop of Xinfengming Group, online real-time monitoring of power consumption and fluctuations, abnormal deviation immediately alarm, system remote diagnosis, intelligent data acquisition, allocation of individual items, energy consumption and material consumption... an intelligent information system, is in the tradition The industry has brought about a big change.

The annual production capacity per capita in 18 years has reached 394 tons / year! Xinfeng Ming focuses on building the first brand of industrial internet

At present, the chemical fiber industry is in the midst of a period of transformation and upgrading . Under the background of increasing trade friction between China and the United States, fluctuations in the market, and the increasingly severe polarization of profit distribution in the chemical fiber industry, the living conditions of small and medium-sized enterprises in the chemical fiber industry are deteriorating, and there is a lack of abundant capital flow. Restrict the development of the enterprise. At the same time, the Internet has already given up many traditional industries, and the “industry Internet era” of the chemical fiber industry has come to an end. The new ecology of building chemical fiber + Internet + finance will become a major trend in the industry.

How to change, how to change? For the first time, Xinfengming Group proposed to build the first brand of industrial internet. It can be said that embracing the industrial Internet, the Xinfengming Group has taken early action and benefited early. The annual per capita output is far higher than the industry level.

In December 2018, the Ministry of Industry and Information Technology and the China Federation of Industrial Economics jointly announced the "Second Batch of Manufacturing Individual Champion Enterprises and Individual Champion Products". Xinfengming Group was named a single champion model enterprise. In the March 21, 2019, the Sixth China Chemical Fiber Association Conference and the fifth director to expand high-quality Chinese chemical fiber industry development forum held in Shanghai.

Xinfengming (603225.SH) has won the 2018 “ Intelligent Manufacturing Advanced Enterprise”, “Green Manufacturing Advanced Enterprise”, “Green Contribution Golden Key Award” and the company “Feng Ya Rong” brand wave flat polyester fiber with strong strength. Selected as one of the four honors of China's fiber fashion trend 2019/2020.

At present, Xinfengming filament automated manufacturing has begun to take shape. In 2018, the company's per capita annual production capacity reached 394 tons/year, an increase of 9% compared with 2017. In 2018, Xinfengming's polyester filament production capacity reached 3.7 million tons, and its domestic market share was close to 10%. It has ranked among the top three in China for many years.

Huawei Ren Zhengfei did not expect that the first "5G smart factory" was born in the textile industry!

New Fengming business capacity distribution

Polyester fiber manufacturing is a high energy-consuming, labor-intensive industries, Xinfengming as industry leaders, and actively implement the principle of intelligent manufacturing and green manufacturing, continue to promote the integration of the two, became one of the samples in the textile industry and Internet convergence of . The company solves the labor problem by promoting the “ machine substitution ” project and improves efficiency and technical improvement to solve high consumption problems.

In 2009, Xinfengming has started the “Machine Substitution” project, which is the first company in China to develop and apply automatic doffing and automatic packaging systems in the field of melt direct spinning filaments. The project “Model Application of Robotic Automated Production Line for Textile Typical Industry”, which the company participated in, was also included in the national key R&D plan “Intelligent Robot”.

“Machine substitution” not only eases the pressure brought by rising labor costs, but also intelligent equipment can increase production efficiency and reduce costs per unit time, thus increasing profit margins. At present, Xinfengming's "55211" informationization project (Phase II) project is proceeding in an orderly manner, and strives to complete the construction of smart factories by the end of 2025.

In addition, Xinfengming has also achieved energy consumption levels in the industry leading level through various technical improvements and comprehensive energy recycling, and solved the problem of high pain consumption in the chemical fiber industry. It has been recognized as China's low carbon environmental protection function by China Chemical Fiber Industry Association. The filament manufacturing base, which is also deeply reflected in the PAT project.

The two phases of the company's two-stage PTA project are based on the world's most advanced BP PTA technology, which has great advantages in energy consumption compared with traditional PTA technology. According to CITIC's report, a 2.5 million-ton unit will have a surplus of 200 million to 300 million kilowatt-hours per year to meet its own energy consumption, which can be used to transport the grid for profit or for its own use.

This is the first 5G+ industrial Internet application release in Jiaxing, which once again proves the strength of Xinfengming in the polyester filament manufacturing industry. The company said that in the future, it will keep up with the trend of the times, continue to reform and innovate to promote the development process, and drive the high-quality development of the chemical fiber industry to green, low-carbon, digital, intelligent and flexible, and contribute to the progress of the chemical fiber industry.